Industrial Blenders: Types and Their Uses
There are different types of industrial blenders available in the market. These include Welded units, Ribbon blenders, Vertical blenders, and Fluidization blenders. Before choosing the right blender for your business, you must know its features and benefits. Welded units are the most common industrial blenders.
Welded units in an industrial mixer have several advantages. They are easier to clean than single-piece designs and are preferred in chemical and food processing applications. Welded units have a more secure connection between the blender and the agitator. They also require radius comers to minimize harborage points.
These units are typically made from sturdy metals and have a welded mixing chamber and three clamped sections. These are commonly used in research labs but can also be used in industrial production settings. In many cases, they are the basis of the final industrial blender.
Ribbon blenders are industrial blenders with a ribbon design that allows the blended materials to come into close contact with one another. They work by mixing similar density and size materials, achieving a homogeneous result. In addition to being easy to use, ribbon blenders can be fitted into a tiny overhead space. See it here to know the standard specification of a proper industrial air mixer for your business.
Ribbon blenders have a high-speed blending capacity. This is because they have two parts – an external ribbon that circulates the product in one direction and an internal ribbon that circulates the material in the opposite direction. These ribbons can be designed to have detailed profiles for optimal mixing efficiency and reduced mixing time.
Ribbon blenders are an excellent option for processing various materials, including food products. They also feature high-speed intensifiers to break lumps. Moreover, ribbon blenders are made of durable materials that stand the test of time. They are certified by internationally recognized companies and are manufactured in compliance with Good Manufacturing Practice (GMP) standards.
Vertical industrial blenders are an excellent choice for processing materials that are sensitive to shear, as well as for applications requiring limited floor space. Vertical blenders have a conical chamber with a slowly rotating mixing screw that moves the material up and down the chamber. Once the material reaches the top, it slides down through the center and is discharged at the bottom.
These blenders come in various capacities and can be used to process nearly any industrial application. These blenders feature flush plug valves that prevent blockage of the material while blending. They are designed with high-quality materials and are perfect for processing a variety of chemicals, colors, and pharmaceuticals. Vertical blenders are also used in the food industry to grind meat and flour into fine powder. They can also be used in cosmetics production to create foundation or talc powder.
Fluidization blenders combine convective and fluidization features for rapid blend time and a high degree of uniformity. These blenders feature twin counter-rotating paddle agitators to mechanically fluidize ingredients and lift the blend to the center of the rotors. Their high throughput capacity and short blend cycles make them ideal for highly cohesive materials.
Fluidization blenders are used for wet and dry mixing, high-viscosity liquids, and slurries. Their agitator causes extreme shaking, dispersing particles and gases and enabling heat transfer. The OptimaBlend(r) is the latest addition to the American Process Systems mixing equipment line.
Fluidization blenders typically have a hopper with a volume of five to 1200 cups. The hopper cone has an angle of approximately sixty degrees to maximize the powder blending within the cone.
A V-shaped industrial blender is a versatile machine used to process powder materials. Compared to the double cone and ribbon blenders, this blender has a V-shaped chamber that tumbles and spreads materials. It can mix five to ten constituents in one batch and requires minimal overhead space.
This blender can be fitted with a 70 to 90-degree angle, ensuring the contents are adequately mixed. This angle is beneficial for the delivery of sticky products. Moreover, it is easy to clean because the discharge section is wide open. The V-shaped industrial blender has a comparatively simple design that requires minimal maintenance.
The V shape of a V blender makes mixing fluids gentle and thorough. It can mix solids in any proportion with liquids in granulate or powder form. It is also helpful for mixing materials with varying specific weights. The characteristic v shape of a V-shaped industrial blender helps in the mixing process because it creates axial flows that separate and join the product to be mixed. This ensures a uniform and fast process.