7 Latest Trends in Valve Design That You Should Know
The valves control the liquids flow, gases, and any other fluidized solid. They are essential to pipelines and many processes in many industries. There is a growing demand for innovative valves that meet the needs of various industries, such as power, chemical, metalworking, oil & gas, and power. The valve production industry must significantly lower the fabrication cost and development time while still keeping up with industry innovations.
This happens all due to technological evolution. Even something as simple as a valve can make a big difference in the world’s innovation that we see today. This is just the beginning. It is essential to keep moving forward and come up with fresh ideas for valve designs and other ways to achieve them. We will discuss the seven trends in valve design that you should know to keep updated with the latest valve innovations.
Control valves are used extensively in the Oil and Gas sector. The expected Compound Annual Growth Ratio (CAGR) of 6.6% between 2014 and 2018 means that control valves are manufactured according to refinery automation and control requirements. The market for control valves is predicted to reach $10.6 billion in 2025. This will make the sector vertical even more competitive.
These valves are also used for deepwater exploration activities. Control valves can be designed in all categories. Control valves permit refinery automation and control the whole process more rigorously than the traditional methods used before in oil and gas industries.
As trends change, industries will see more rotating shaft control valves and sliding stem control valves. The market share of a control valve manufacturer in China is increasing, especially in the water and chemical sectors.
Automation is a key focus for commercial valve industries. Valves with embedded processors or networking abilities are gaining a lot of traction on the market. This is a great place to start if you’re looking to penetrate the water or electrical sectors such as beny electric.
These valves enable plants to manage the flow from the main control point, which significantly improves the industry’s standard electro-hydraulic control systems. Smart valves have the advantage of preventing damage to the pipeline network or blocking it. This is possible because intelligent valves can reconfigure piping and network systems.
Automatic valves are gaining momentum due to rapid technological changes and computer-generated control systems. Each industry has its criteria for selecting a valve design. The requirements include the work process, safety needs, leak rate, and more. When designing and developing industrial valves, it is essential to consider the industry you are working in.
Your customer experience must be enhanced and your operation more flexible. Automatic valves can do this. They are standard valves that can be used in all industries. To meet the needs of a specific sector, they can be used with an electrical, hydraulic solenoid, digital, or pneumatic mechanism.
This makes maintenance much more straightforward as it does not affect the normal working of the plant. Automatic valves offer a significant advantage: they can be used to prevent the need for shutting down operations as frequently as standard valves.
The valve industry has also seen the debut of digital electronics that have powerful processors. They feature a decentralized working mechanism at the component level. Hydraulic valves have electronics inside them which helps improve their efficiency. This allows for a direct connection to the field bus system. This modern design is increasingly sought after by the industry.
The factors that affect the performance of valves include flow capacity, noise pressure drop, cavitation, and working mechanism. For optimal processes, industries are searching for products that meet these requirements. The valve’s sealing performance has been improved by incorporating new features like a non-rotating stem globe design and seat arrangement.
3D simulation software is beneficial to examine and test solutions. Now, there is no need to create a product, then try it several times before concluding. The software allows you to test numerous solutions and prototypes, reducing research costs. This software is highly efficient and can be used to develop high-quality products. SimScale can be used as one of these cloud-based platforms.
Ball And Butterfly Valves
Quarter-turn valves tend to be overpowered by butterfly and ball valves. Most ball valves can be used in channels, pipes, the petroleum and lubricant enterprise, offshore production venues, and specialized LNG usage.
These trends in valve industries allow homes, offices, and large infrastructures to benefit directly from its many features. They can enjoy a much easier and more trouble-free experience with their internal water structures and pipelines.
These technical innovations are designed to fix the problems and lapses present in traditional valves. Users can expect significant changes in their maintenance needs and requirements. These include a considerable reduction in cost over a longer time.
Engineers, users, and manufacturers alike will be able to see and feel the new valves’ advantages compared with previous models and designs of this system. They can be used in any industry to meet greater demands. Along with these valve technological trends, check YoonPak for eco-friendly innovations.